Wenzhou suote pharmaceutical and chemical engineering CO.,LTD

Wenzhou suote pharmaceutical and chemical engineering CO.,LTD

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  • Stainless Steel Electric heating mixing tank
    Stainless Steel Electric heating mixing tank Electric heating mixing tank can also be called water phase tank, widely used in paint, medicine, building materials, chemical industry, pigment, resin, food, scientific research and other industries. The equipment can be made of carbon steel, stainless steel and other materials according to the process requirements of the user's products, as well as set up heating and cooling devices to meet different process and production needs. The heating form has jacket electric heating, coil heating, the equipment structure design, advanced technology, durable, and has a large heating area, high thermal efficiency, uniform heating, short boiling time, easy heating temperature control and other characteristics, is the ideal chemical equipment with less investment, fast production and high income. The structure of the electric heating mixing tank is mainly composed of tank, tank lid, mixer, support, transmission device, shaft seal device, heat transfer device, etc. The structure of the electric heating mixing tank is not much different from the structure of the standard mixing tank, but only the jacket, electric heating pipe and some valve accessories are added. The mixing device of electric heating mixing tank has various forms, including anchor type, slurry type, turbine type, turbine type, propulsion type, frame type and other forms of mixing propeller, and can also be configured with shear and emulsified mixing head, which can be selected according to the nature of the material to meet the special production requirements of various materials. The conductive oil is placed in the jacket of the electric heating mixing tank, and then heated by the electric heating rod. There are holes for entering, discharging, emptying, electric heating rod and temperature measurement on the jacket, the outer wall of the jacket is welded support, and the lower part of the tank is opened with a feeding outlet. The configuration of electric heating mixing tank should be designed according to the mixing requirements, control system requirements and process pipe mouth requirements. Operating procedure for electric heated mixing tank: 1. Before the use of the electric heating mixing tank: check whether the tank, agitator, rotating part, auxiliary equipment, indicator instrument, safety valve, pipeline and valve meet the safety requirements. 2. Electric heating mixing tank in use: before adding the mixer, add the material to the reactor, the quantity of feeding shall not exceed the process requirements. Before opening the steam valve, open the return valve, and then open the air valve. Open the steam valve should be preheated slowly, so that the jacket, and gradually increase the pressure, the pressure in the jacket should not exceed the specified value. The steam valve and the cooling valve cannot be started at the same time, and the steam pipe should not hammer and collide when passing through the gas. When opening the cooling water valve, open the return valve and then drive into the water valve. Water ring vacuum pump should first turn on the pump and then provide water supply. When the pump is stopped, stop the pump and remove the water in the pump, check the operation of the mixing tank at any time, and stop the abnormal operation for maintenance. 3. Electric heating mixing tank after use: stop stirring, cut off the power supply, close the various valves. The pressure mixing tank must be given regular technical inspection according to the pressure vessel requirements. We fabricate stainless steel or higher resistant alloy chemcial. A minimum wall thickness is required to resist to different loads and mainly to internal pressure. our engineer team will make accurate mechanical calculation of process equipment according to the working condition provided. Please contact us with your specification of the tanks you want, Our engineering team will give you the best solutions!We also provide different products of Stainless Steel tanks.

    2024 04/08

  • JM-PL spraying and sterilizing whole set equipment
    JM-PL spraying and sterilizing whole set equipment JM-PL spraying and sterilizing whole set equipment Working principle and applicable scope of spray sterilization machine The use of circulating hot water spraying sterilization, warm water pre-cooling, cold water cooling and other multi-stage treatment, has the advantages of water saving and heat saving. Spray sterilization machine is mainly used for a variety of bottles, canned drinks, canned fruits and vegetables of the regular pressure sterilization, can also be used for PET polyester bottle packaging of tea drinks, fruit juice drinks after hot filling cooling and warm bottles containing steam drinks, beer. Working principle of spray sterilization machine The principle of spray sterilization machine is in a certain temperature range, the lower the temperature, the slower the bacteria reproduction; the higher the temperature, the faster the reproduction. But if the temperature is too high, the bacteria will die. Different bacteria have different optimal growth temperature and heat resistance and cold tolerance. It is the use of the pathogen is not very heat-resistant characteristics, with the appropriate temperature and thermal insulation time treatment, all its killing. However, after pasteurization, a small part of harmless or beneficial and heat-resistant bacteria or bacterial spores are still retained. Scope of application of spray sterilization Suitable for all kinds of bottled, canned drinks, canned fruits and vegetables under constant pressure sterilization. Characteristics of spray sterilization products 1.Equipment rack all stainless steel production, the overall structure is compact, the health and beautiful appearance. 2.High quality plastic mesh belt chain plate, can work in long-term high temperature (> 98), short-term high temperature 104℃. 3.Solid conical wide-angle nozzle, uniform and stable flow distribution, constant temperature field. 4.Variety of energy heat recovery technology comprehensive utilization, energy saving, environmental protection. 5.Temperature sensor Pt 100, high measurement accuracy, up to ± 0.5℃. 6.Multi-process combination, reasonable process, can handle a variety of materials. 7.The sterilization temperature was controlled by the PLC touch screen. 8.The sterilization temperature was controlled by the PLC touch screen. 9.PP bottles, plastic bags, roof paper boxes, glass bottles, tin boxes and other products are equipped with automatic feeding and outlet mechanism, and smooth connection with the automatic conveying production line. 10.It can provide users with heat distribution testing services, using an expert system to monitor the temperature change in the whole production process online. Spray sterilization machine, using circulating hot water spray sterilization, warm water pre-cooling, cold water cooling and other multi-stage treatment, has the advantages of water saving and heat energy saving. 1. Sterilization temperature zones: 3(sterilization.precooling, cooling) or 5 temperature zones. 2. Specifications can be customized according to user requirements. 3. Made of imported polypropylene mesh, conforming to food sanitation standards. 4.The machine includes bottle (can) input and output conveyor. Finally other information you could check in our Pharmaceutical Machinery web.

    2024 03/28

  • Utility-Type CIP wonderful cleaning system
    Utility-Type CIP cleaning system Generally, manufacturers can choose detergents according to the nature and degree of pollution of the cleaning object, the material of composition, water quality, the selected cleaning method, cost and safety. Commonly used detergents are acid, alkaline and sterilizing detergents. cleaning in place(CIP) Advantages: Save operating time and improve efficiency Summary Since the 1980s, the cleaning of equipment has been replaced by machinery. Especially dairy, beverage and other continuous operation plants using pipeline. In many dairy plants, automatic cleaning in place is used, that is, the water and washing liquid used for rinsing are carried out in a closed circuit cycle in the pipelines and production lines of the equipment, without disassembling the equipment. This technique is called cleaning in place (CIP), also known as cleaning positioning or cleaning in place. CIP is widely used in food and beverage production enterprises with a high degree of mechanization such as beverages, dairy products, fruit juices, fruit pulps, jams, and alcohol. In-situ cleaning does not require dismantling or moving the device, using detergent and washing water to flush the inner surface of the equipment with a high-speed liquid flow, forming a mechanical action to wash away the dirt. This cleaning is effective for pipes, pumps, heat exchangers, separators and valves, etc. It can be used for cleaning and purification of production equipment with stricter hygiene requirements. Characteristic CIP cleaning system can ensure a certain cleaning effect and improve product safety; save operation time and improve efficiency; save labor and ensure operational safety; save energy such as water, steam, and reduce detergent consumption; production equipment can be large-scale and automated High level; prolong the service life of production equipment. The mechanism of action of CIP cleaning The chemical energy is mainly generated by the chemical reagents added to it, which is the most important factor determining the cleaning effect. The advantages of acid and alkaline detergents are: acid washing can remove residues such as calcium salts and mineral oil through chemical reaction; alkaline washing can remove residues such as fat and protein through saponification reaction. The advantages of sterilants are: rapid bactericidal effect and effective against all microorganisms; generally non-toxic after dilution; not affected by water hardness; forming a film on the surface of the equipment; easy to measure the concentration; easy to measure; Disadvantages are: poor washability ;special taste; requires certain storage conditions; different concentrations of sterilization effect are very different; easy to freeze when the temperature is low; improper usage will cause side effects; mixed with dirt The sterilization effect is significantly reduced; when spilled, it is easy to contaminate the environment and leave traces . The acid in the acid-base detergent refers to 1%-2% nitric acid solution, and the alkali refers to 1%-3% sodium hydroxide used at 65℃(centigrade)-80℃. The disinfectant is a commonly used chlorine-based disinfectant, such as sodium hypochlorite. Under a certain flow of heat energy, the higher the temperature, the smaller the viscosity coefficient and the larger the Reynolds number (Re). The rise of temperature can usually change the physical state of the dirt, accelerate the chemical reaction rate, and at the same time increase the solubility of the dirt, which is convenient for the impurity solution to fall off during cleaning, thereby improving the cleaning effect and shortening the cleaning time. The magnitude of kinetic energy is measured by Re. The general standard of Re is: thin liquid flowing down from the wall, Re>200 for tank type, Re>3000 for pipe type, and Re>30000 is the best. Dissolution of water: Water is a polar compound and has almost no dissolving effect on greasy dirt, but has a certain dissolving effect on carbohydrates, proteins and lower fatty acids, and has a strong dissolving effect on electrolytes and organic or inorganic salts. Mechanical action: The action caused by movement, such as stirring, pressure and friction generated by spraying cleaning fluid, etc. Factors affecting the cleaning effect: The degree of pollution of the equipment, the nature of the pollutants and the production process of the product are important reasons for determining the cleaning effect. If the CIP conditions are not determined according to its characteristics during cleaning, it is difficult to achieve the desired purpose or cause cleaning costs. too high defects. Types of cleaning agents, as of 2012, there are many types of cleaning agents used in the food industry, mainly acid and alkali, among which sodium hydroxide and nitric acid are the most widely used. Alkaline detergents have a good removal effect on dirt with high protein content, but have a certain corrosive effect on food rubber gaskets. Acid detergents have better effects on stubborn dirt that cannot be removed by alkaline cleaners, but are corrosive to metals, so some anti-corrosion agents should be added or rinsed with clean water. There are also surfactants, chelating agents, etc., but they are only used for special needs. For example, when the hardness of the cleaning water is high, chelating agents can be used to remove metal ions. When the cleaning agent concentration is increased, the cleaning time can be appropriately shortened or the shortage of cleaning temperature can be compensated. The increase of the cleaning agent concentration will increase the cleaning cost, and the increase of the concentration will not necessarily improve the cleaning effect effectively. Therefore, it is necessary for the manufacturer to determine the appropriate concentration according to the actual situation. Generally speaking, the temperature of the lotion is increased by 10℃, the chemical reaction speed will increase by 1.5-2.0 times, the cleaning speed will also increase correspondingly, and the cleaning effect will be better. The cleaning temperature is generally not lower than 60 ℃. Cleaning time is affected by many factors, such as cleaning agent type, concentration, cleaning temperature, product characteristics, production line layout, and equipment design. The cleaning time must be appropriate, too short can not effectively remove the dirt, too long will waste resources. Program Taking the beverage industry as an example, the cleaning procedure is as follows: 1. Washing for 3-5 minutes, normal temperature or hot water above 60°C; alkaline washing for 10-20 minutes, 1%-2% solution, 60°C-80°C; intermediate washing for 5-10 minutes, clean water below 60°C; final washing 3-5 minutes, water. 2. Washing for 3-5 minutes, normal temperature or hot water above 60℃; alkaline washing for 5-10 minutes, 1%-2% solution, 60℃-80℃, intermediate washing for 5-10 minutes, clean water below 60℃, sterilization 10 -20 minutes, hot water above 90°C. Cleaning flow: Guaranteeing the flow is actually to ensure the flow rate of the cleaning fluid during cleaning, thereby producing a certain mechanical effect, that is, by improving the turbulence of the fluid to increase the impact force and achieve a certain cleaning effect. Standard CIP cleaning effect evaluation standard As an ideal CIP in the food industry, the cleaning effect must meet the following standards: 1. Smell: fresh and free of peculiar odors. Slight odor is allowed for special processing or special stages but does not affect the safety and quality of the final product. 2. Vision: The cleaning surface is bright, no water, no film, no dirt or other. At the same time, after the CIP treatment, the production processing capacity of the equipment has changed significantly. Hygienic indicators The microbial indicators meet the relevant requirements; other health indicators of the product cannot be improved. Under the condition that the economy can meet the cleaning conditions at the same time, the cost is an important factor to measure the cleaning effect. Operating the CIP operation must be relatively safe, convenient, etc. With the continuous improvement of the mechanization and automation of food production, the CIP system has been widely researched and applied. At the same time, the scientific progress and the continuous regulation of the market will increase its popularity in food production. Operating procedures 1. Purpose To standardize the CIP cleaning procedures, maintain equipment, and ensure continuous and normal production. 2. Scope of application CIP cleaning section. 3. Content 3.1 Cleaning sequence: clean water at 40°C, 2% alkali, clean water at 40°C, 0.8% acid, hot water above 90°C, and wash in sequence. 3.2 Clean and record according to the specified time. 3.3 Add about 80% of the water, that is, cover the heating coil. 3.4 Acid-base concentration: 3.4.1 Check the concentration before cleaning, if it is not enough, add an appropriate amount. 3.4.2 Decide whether to reformulate according to the degree of acid-base pollution. 3.5 Connect the in and out distributor correctly. 3.6 Always check the water delivery device to prevent blockage. 3.7 After checking the pipes and valves, the centrifugal pump can be started for cleaning. 3.8 When cleaning with acid and alkali, after cleaning, turn on the reflux pump, so that the acid and alkali flow into the acid tank and the alkali tank respectively. 3.9 Finally, rinse with clean water, and the cleaning is completed. 3.10 Use test paper to test if it is neutral. Clean → record → Add about 80% of the water → Check the concentration → Configure acid-base concentration → Connect the in and out distributor → Check the water delivery → Checking and Cleaning → Turn on the reflux pump → Rinse with clean water → Test

    2024 03/22

  • Trademark system of beverage production line
    Trademark system of beverage production line 1.Temperature bottle machine 1. Introduction to equipment The equipment is mainly used for carbonated drinks filling after cooling to room temperature, this machine is domestic and absorbing similar equipment technology new design, the cycle of hot water sterilization cooling three processing, cooling time according to the user requirements frequency speed regulation, the fuselage with SUS304 stainless steel manufacturing, equipment running stable and reliable, beautiful appearance clean and hygienic. 1. Spray cooling host: one stainless steel electrical control box: one set of supplementary pump (1.1 KW): one spray pump (5.5KW): one section of external circulation pump (5.5KW for cooling tower): a two-section circulating spray pump (1.5KW): a dosing pump to the main pipeline: one set. 2. Working principle The frequency conversion motor passes the cycloid wheel reducer, and then drives the active square axis to rotate through the chain, and the sprocket on the square axis drives the plastic chain plate to move, forming the chain plate mechanism. As long as the cooling material bottle into the plastic chain board will be pulled into the first cooling section, and automatically crowded arrangement, the top of the cooling area neatly arranged the spray nozzle, by spray pump into the cooling water, cooling water into the tank, by the circulation pump to the cooling water interface, through the outdoor cooling tower after recycling. The cooling mechanism of the second section is the same as that of the first section, but the pure water flow of the third section enters into the lower tank, so the cooling water of the second section does not need to enter the cooling device. The second tank is self-circulation. After the tank is full, the water will flow into the first tank. The third paragraph is a pure water spray device, the purpose is to make the cooling bottle dry after the appearance without water marks. 2. Equipment parameters No. name remark 1 model SF-WP3000 2 output(BPH) 3000 3 heating temperature(℃) 37-45 4 cooling-off period(Min) 15-20 5 Transmission belt line speed 100-550 7 Net with broadband(M) 1.2 8 Steam supervisor pressure(Mpa) 0.4 9 Circulating water(m3/H) 5 10 steam economy (Kg/H) 250 11 power of motor (Kw) 8.6 12 outline dimension(mm) 6000X1200X1700 13 weight(Kg) 4300 Set marking machine 1. Introduction to equipment As one of the whole set of equipment of the drinking machine, the marking machine is installed on the real bottle conveyor belt after the filling machine or spray machine. Its function is to automatically set the label on the real bottle filled with drinks, and then put the thermal shrink film label on the bottle through the shrinking machine, so as to complete the shrinkage process of the product label. It is mainly used in food, beverage packaging line, but also can be used for cleaning products, condiments, wine, cosmetics, refined oil and pharmaceutical industry and other external shrinkage film packaging. 2. Technical parameters N0. name parameter 1 unit type TB-150 2 Main material stainless steel 3 Host size(mm) 2000×900×2450 4 Set standard speed(BPH) 2000-12000 5 The host uses the power supply Three-phase five-line system;380V/50HZ 6 Host power(KW) 1.5-2.5 7 Tagged material PVC/PET/OPS 8 Tagged thickness(mm) 0.03-0.05 9 Label length(mm) 30-200 10 Tank height(mm) 150-350 11 Bottle diameter(mm) 50-104 12 weight(Kg) 600 Spray code printer 1.Performance characteristics 1. All stainless steel shell, IP55 protection standard, can resist the invasion of dust, suitable for a variety of working environment for use, ink system and circuit control system independently separated, to avoid mutual influence. 2. Using ink pump, solvent pump, pump recovery pump, circulating pump design, using constant working pressure, can complete multiple groups of ink automatic processing procedures. 3. The valve pump with bionics research results can work in nearly zero wear mode, longer life than the gear pump, low maintenance cost, low ink degradation degree, extend the service life of ink, and reduce the maintenance cost. 4. Adopt independent recovery pump, maintain stable and sufficient recovery force, set up with recovery filter, suitable for large dust working environment. 5. No external compressed air can realize the function of nozzle positive pressure air, and prevent external dust or water gas from polluting the ink into the ink system through the recovery pipe. 6. Waste gas collection pipe is set, connected to the hose to exhaust the exhaust gas into the outdoor or water, to prevent ink and solvent odor from polluting the air at the production site. 7. With an independent solvent pump, truly achieve the automatic nozzle cleaning, each shutdown automatic spray solvent cleaning nozzle and recycling pipeline, to ensure the next start when the nozzle and ink pipeline unimpeded, improve the stability of equipment operation. 8. Using the international advanced nozzle triple anti-blocking technology, independent nozzle cleaning program (reverse cleaning and spray solvent cleaning). 9. The nozzle plate can be removed separately and placed in the ultrasonic container for cleaning, which can completely solve the blockage problem. 2. Technical parameters 1. Font dot matrix 7×6.7×8.8×12.12×12.16×16.24×24 , 5×5 2. The number of printing lines The 1-3 lines are adjustable 3. Font height 1.2-15MM adjustable 4. Spray printing speed 2 m / s (single line 76) 5. Print direction All-round adjustment 6. Font widening Up to 9 times 7. Print content Chinese and English, Arabic numerals, graphic logo, etc 8. Print format Product batch number, number, count, Chinese and English, text and text, automatic continuous printing, delayed printing, positive, reverse word printing and other arrangements 9. Pinyin input method, location input method, built-in a full set of Chinese character library, direct dot matrix editing 10. Can be connected with the computer to achieve random code printing 11. Can receive a BMP pattern prepared by the computer 12. With encoder synchronization, photoelectric synchronization, photoelectric synchronization spacing, online one detection of N printing function 13. power 120W 14. source 220V±10%VAC,50HZ 15. ambient temperature 5-40℃ 16. ambient humidity 10%-90%RH(No knot dew) 17. External size 530X420X290mm 18. weight 18KG Automatic thermal shrink film packaging machine Automatic mantle sealing thermal shrink packaging machine is a new packaging machine developed by our company combined with the advantages of similar models at home and abroad. Widely used in beverage, food, medicine and chemical products and other combined packaging. No base support, no carton, whether square, round, flat shape can be perfect packaging, intuitive effect is very good, low packaging cost. This machine adopts novel optimization design, PLC automatic control, man-machine interface tracking, accurate positioning. The second package into the state, to eliminate the lack of bottles, pour bottles, flexible adjustment, safe and beautiful. Adjustable heat air circulation structure, suitable for the existing all kinds of heat shrinkage film (including color printing), film replacement is fast and simple, fault warning, complete locking, reliable operation. Thus can be constant quality, stable and reliable, long time continuous production provides a solid guarantee. The whole machine is made of high quality steel and stainless steel, compact and reasonable structure, durable, energy saving effect is remarkable. The new shrinkage film automatic packaging machine with independent intellectual property rights is the preferred supporting equipment of the beverage filling production line.You could check more information in our Food & Beverage Machinery web. 1. Technical parameters of the equipment 1) source:AC 380V/220V 50HZ 2) Maximum power consumption:24KW 3) actual consumption :16KW/ 4) working air pressure :0.6Mpa-0.8Mpa 5) Supporting air compressor requirements:discharge pressure:0.8Mpa,rate of flow:0.3m3/min 6) contract membrane material:PE.PP.PVC.POF 7) contract membrane material:≤600mm 8) Packaging film thickness:0.03~0.15mm 9) Horizontal height of the feed conveyor belt:900+50mm 10) contour size of the unit(s) :L6090×L2680×W2030(mm) 11) Total weight of equipment:1450kg

    2024 03/21

  • delivery system of beverage production line
    1. Real bottle delivery The operation efficiency of the production line is greatly related to the configuration of the transportation line. In the configuration of the transmission line, it must be considered that the temporary shutdown of the equipment in the rear section (such as label replacement, etc.), cannot affect the operation of the equipment in the front section, and the equipment in the front and rear sections should be well connected together to enable the whole production line to achieve high operation efficiency. Our production line layout fully considers the relationship between customer investment and production line efficiency, on the basis of introducing foreign technology, can well meet the above requirements. The system adopts foreign advanced technology, has the advanced level of the 90s, the mechanical structure is a new design, most of the components use stamping or bending forming, has the advantages of good rigidity, light weight, good interchangeability. Transmission mode, reliable operation, convenient maintenance, suitable for conveying a diameter of φ 40~ φ110 mm bottles. The electrical control system uses PLC to control the operation of the whole solid bottle conveying buffer system, and automatically realizes the functions of running speed acceleration and deceleration and automatic buffer. main features: The conveying is stable and reliable, using the synchronous tracking control of the bottle belt and the main engine or the online control of the upstream and downstream equipment, so that the bottle will not fall, be stuck or blocked during the conveying process. According to the user demand, can set the buffer platform before the machine (time generally about 1-2 minutes), when the machine to replace the label, the front filling machine does not need to stop waiting, the filling products, stored by the buffer platform, when the machine to replace the label, the buffer platform with a higher speed, and then restore the synchronous production speed. Conveyor belt structure is modular design, strong parts interchangeability, compact structure, low noise, convenient installation, maintenance, can be combined according to different capabilities, bottle type, with great flexibility. Electrical control design is advanced and reasonable, according to the customer's plan requirements to design control methods, select the required electrical control components, to further improve the stability of transmission. Set the control switch position reasonably according to the arrangement of the conveying system or the customer demand to facilitate the user operation. The main structural components are made of stainless steel, the chain plate is selected from well-known products, the motor and reducer are selected from joint venture products, and the main electrical components are selected from world-famous products.The mian part of the line belong to Food & Beverage Machinery which also could used as Pharmaceutical Machinery. 2.Light inspection DL type lamp inspection box, for visual lighting of objects inside and outside the bucket, check the debris inside and outside the bottle. The lamp inspection box adopts stainless steel protection cover, and the light illumination is comfortable and suitable, which not only meets the national health standards, but also can clearly check the impurities, defects and particles inside and outside the bottle. plant parameter No. name remark 1 Rack material 304stainless steel 2 voltage(V) 220 3 power(Kw) 3 4 outline dimension(mm) 600×200×350

    2024 03/21

  • Canned system of beverage production line
    Canned system 1.DXGF18-18-6Three-in-one filling 1.machine (carbonated beverage filling machine) DXGF18-18-6 is o pressure filling machine is based on the introduction of foreign advanced technology, digestion and absorption of advanced technology, according to China's beverage canning process requirements, innovative development of an advanced level of filling equipment, it is mainly used for soda, coke, soda and other steam beverage filling. This type is suitable for PET bottles, plastic cover. Bottle washing, filling and sealing in one machine, high degree of automation, convenient operation, using PLC control. The filling valve adopts built-in fluid mechanical valve, which is convenient for equipment cleaning, improves the filling speed, effectively reduces the turning phenomenon of gas beverage filling and ensures the stability of the equipment and filling level accuracy and other technical indicators. 2. Filling process The product, mixture, compressed gas and return gas medium to be filled are delivered to the filling equipment through the respective feed pipe and material distribution pipe inlet. The empty bottle is fed to the filling machine by the feeding conveyor belt through the feeding screw and positioned on the bottle holder of the filling machine lifting device. The bottle holder was lifted and pressed with the filling valve. During lifting, check for bottles on the tray. If available, the filling process begins and the bottle is filled with a gas drink. If there is no bottle, the corresponding valve remains closed. After filling, the bottle holder is lowered, and the filled bottle is sent to the press through the transmission wheel of the press bench. The bottle bottle is transmitted from the bottle star wheel to the bottle conveyor belt. 3. Filling During filling, the cylinder rises and runs smoothly and reliably at high speed. The compressed air is connected to the lifting cylinder through the intake distributor. When working, the compressed air injects the cylinder A cavity through the injection pipe to make the cylinder rise upward. After the bottle mouth rises, the filling valve is opened and the filling begins. When the filling set liquid level is reached, the return port of the filling valve is blocked by the material, and the filling is finished. Then the cylinder drops under the action of pulling down the cam, and then the gas in the B chamber is discharged through the exhaust screws. 4. Cover After filling, the bottle enters the capping machine through the transmission star wheel. The stop knife on the capping machine catches the bottleneck part, and together with the outer bottleneck plate, keep the bottle upright and prevent rotation. The capping head rotates and rotates under the drive of the main shaft of the capping machine. Under the action of the cam, it can grasp the cover, cover the cover, spin the cover and remove the cover, completing the whole sealing process. The cover head adopts a magnetic constant torque device. When the rotary cover head is removed through the subcap plate, the top cover supports the cover to ensure the correct position of the cover in the rotary cover mold and ensure the quality of the cover. When the cover is completed, the cover head overcomes the magnetic slip and will not damage the bottle cap, and the cap rod will push the cover out of the cover mold when the cover head rises. The cap plate transmits power through the pin wheel and the cap head to ensure that its movement is synchronized with the cap machine. The bottle cap enters the cap plate through the cap channel, and then the cap transfers the cap head to the cap separately according to the working station. 5. Cover device The lid is transported to the cover device through the upper lid, and the lid enters the lid through the back cover recovery device. When the lid is opened down, the lid is transferred from the lid into the back tube through the reverse cover recovery device and returned to the lid cover device. A photoelectric detection switch is provided in the cover channel between the cover device and the cover disinfection machine and the main machine, and the start and stop of the cover device is controlled by the accumulation of the cover on the cover channel. More information in our Stainless Steel Tank web. 6. Main technical parameters model DXGF18-18-6 The number of wash18filling18 close over 6 capacity rating 3,000 bottles / hour (0.5L bottles) Filling temperature 2-5℃ Filling form Balanced pressure Filling pressure -0.25~0.3Mpa Power of main motor 3KW outline dimension L2700-W2100-H2500 The weight of the machine 4500kg 7. Main configuration of the equipment (filling machine) No. Name Supplier 1 Compensor motor Zhejiang sanli 2 washer pump South Hangzhou 3 electromagnetic valve Taiwan yadke 4 air cylinder Taiwan yadke 5 Gas source triplet Taiwan yadke 6 frequency transformer Mitsubishi, Japan 8 photoelectric switch Otonix 9 proximity switch Otonix 10 PLC navar Mitsubishi, Japan 11 touch screen Weilun, Taiwan 12 Pneumatic components Yard guest 13 AC contactor Schneider 14 Micro relay Schneider

    2024 03/21

  • Wind delivery system of beverage production line
    Wind delivery system The air channel is supported on the ground through the tripod, and the fan is installed on the upper part of the air channel. The air inlet of each fan is equipped with an air filter to prevent the dust from being blown into the bottle. The bottle is stuck in the bottle board in the air channel, and is transmitted to the bottle machine by the wind.This system belong to Food & Beverage Machinery and Pharmaceutical Machinery.More information could check in our web of Pharmaceutical Machinery.The other system we also that is Bottle handling system,after the bottles made we just use it. main features 1. In addition to the foot, hanging bottle board and other plastic, nylon parts, the rest are made of stainless steel AISI304. Its structure form is imitation of imported equipment form. 2. The fan air inlet is equipped with an air filter to prevent the dust from being blown into the bottle. 3. The air channel at the inlet end is an adjustable joint interface. When changing the shape of the bottle, the height of the bottle feeder and the whole air channel are not adjusted, but only the height of the inlet end can be adjusted. 4. The bottle inlet end is equipped with a bottle removal mechanism, which is driven by the cylinder. When the stuck bottle is blocked at the inlet end of the air supply channel, the mechanism will automatically eliminate the blocked bottle to prevent the damage to the bottle tally machine caused by squeezing the bottle. 5. There are two sets of photoelectric switches near the feeding end of the bottle machine. When the air channel bottles arrange the first set of switches, the bottle machine runs from high speed to medium speed; when the second set of switches, the bottle machine stops running. When the bottle leaves the second set of switches, the bottle machine starts and maintains the medium speed; when the bottle leaves the first set of switches, the bottle machine accelerates from the medium speed to the set speed. 6. There is a bottle discharge mechanism near the bottle end. The mechanism is driven by a cylinder, where the bottles in the air channel can be discharged. 7. The bottle outlet is equipped with a cylinder cylinder, which can be controlled manually or through the photoelectric switch on the air channel. The agency prevents bottles in the air channel from entering three bottles of installation. 3. Main technical parameters 1. Fan model: the F-9 type 2. Number of fans: about 1 for every 3-4 meters 3. Channel length: the length depends on the equipment plan.

    2024 03/21

  • Blow the bottle system of beverage production line
    Blow the bottle system Connection drawing of bottle blower: 2. Model introduction description: Automatic bottle blower is a two-step automatic bottle blowing equipment, used for PET, PP plastic bottle blank forming processing. It can blow a variety of geometric pure water bottles, medicine bottles, cosmetic bottles, large caliber bottles and other packaging containers. This machine adopts advanced microcomputer control system with stable performance and the conveyor. Using far infrared lamp heating, strong penetration, rotation heating, uniform heating, fast and reliable. The width and height of the lamp reflection plate in the heating area can be adjusted to accommodate the cylinder heating of different structures, and there is an automatic heating device to ensure the constant temperature of the drying channel. The locking part adopts mechanical double curved arm locking mode, supercharging locking mode, to ensure that the mode shifting (blast mode) phenomenon does not appear under high pressure. The air design is divided into two parts: action and blowing. The production process is fully automated. It has the advantages of high efficiency, convenient operation, simple maintenance and safety.This line widely used as Food & Beverage Machinery and Pharmaceutical Machinery. characteristic: ● Using Hamina advanced cast iron. ● The machine operates completely automatically. ● Use a servo motor to drive the ring chain. ● Serservo mono channel epiblast was used. ● Touch-type operation is simple and convenient ● Use hydraulic lock mode and high pressure compensation lock. ● The oven lamp tube and fan adopt constant control (PID). ● Combined high-pressure valve made of magnesium and aluminum alloy, and with gas recovery function. 3. Technical parameters: Model Unit parameter Forming group specifications Module number cavities 4 Lock mode force KG 42000 Mold travel mm 90 Pull rod trip mm 250 Bottom model itinerary mm 30 The bottle spacing mm 76.2 Heating spacing mm 76.2 Number of embryo head PCS 114 Bottle specification The maximum capacity of the bottle ltr 0.6L-1.0L Dental dimensions (outer diameter) mm 38 Maximum vival height mm 100 Maximum bottle diameter mm 65 Maximum bottle height mm 250 ※Admidia theory production capacity B.P.H 3500 Electrical control specifications Number of heating boxes UNITS 8*7 (Number of box lamp pipe) Number of lamps pcs 56 Heating configuration power KW 67.2 Total power capacity KW 75 voltage Voltage 220v/380V/3 phase Air pressure specifications on-stream pressure kg/m3 7 Blow bottle pressure kg/m3 30-40 High-pressure air capacity for oxygen consumption L/min 6000 Configuring power KW 44 Cooling water specifications temperature range °C 10-15 pressure Mpa 0.3-0.5 rate of flow L/min 80 power rating HP 6 Machine table specifications Host size(L×W×H) M 4.8*2.2*2.2 Machine weight KG 4500

    2024 03/21

  • Deploy the system of beverage production line
    Deploy the system This kind of deployment system is suitable for the production line of bubble water. The following is the introduction of the system. 1. electroheating sugar pot It is mainly used for the dissolution of sugar, and is also suitable for the quantitative dissolution of milk powder, starch and other instrument additives. Sugar conversion into syrup, fast speed and high efficiency, is one of the necessary process equipment for food and beverage production. 2. Technical parameters model:YTH-300 Production capacity: 300L / time Work pressure: 0.2 Overall dimensions: Ф 800 * 1310 Weight: 300kg 2.the syrup filter Syrup filter is an indispensable device on the conveying medium pipe, usually installed in the pressure relief valve, pressure relief valve, fixed level valve or other equipment, used to eliminate impurities in the medium, to protect the normal use of the valve and equipment. When the fluid enters the filter cylinder with a certain specification filter screen, its impurities are blocked, and the clean filtrate is discharged from the filter outlet. When it needs to be cleaned, as long as the removable filter cartridge is removed and re-loaded after treatment. Therefore, the use and maintenance is very convenient. 2. Technical parameters Model number: TML-2000 Production capacity: 1-2T / H Work pressure: <0.2 Overall dimensions: Ф 520 * 1000 Overall dimensions: Ф 520 * 1000 3. Ingredients This ingredient cylinder is also known as the mixing cylinder, mixing cylinder, energy saving, corrosion resistance, strong production capacity, convenient cleaning, simple structure and other advantages, mainly used for milk, sugar, beverage. Sugar and other elements and a variety of drugs in combination with the stirring uniform effect, is an indispensable equipment to manufacturing dairy, beverage, pharmaceutical manufacturers. 1. Main features The equipment is divided into cylinder block, cylinder head, mixing propeller, feed port and discharge valve are made of imported stainless acid resistant steel, and the inside and outside of the cylinder block are polished. Inside the mixing propeller, stirring, with a thermometer, show the cylinder temperature, the top cycloidal needle wheel planetary reducer, drive the mixing propeller and can be dismantled and cleaning, and have two can open cylinder head for cleaning, the other two inlet, can be connected to the pipe, easy connection into various ingredients, with the outlet, and install the plug valve mixing evenly, rotary cock valve handle 900 can be discharging, discharge finished is closed, achieve the purpose of mixing evenly. 2. Technical parameters Model number: 1000L Production capacity: 1,000 L / time Work pressure; 0.09 Motor power: 0.55kw Mixing speed: 35 r/min Import and export process: 32 Overall dimensions: Ф 1200 * 1150 Material: 304 stainless steel 4. carbon dioxide filter QJ-B carbon dioxide gas purifier is a composite carbon dioxide gas purifier carefully designed by researchers according to foreign advanced technology and the specific situation of the country. At present, in the gas beverage production industry, China only pays attention to the treatment of water, sugar and spices, but ignores the purification process of carbon dioxide gas. Lead to short storage time, poor quality, and even abnormal odor and other phenomena. The harmful substances in carbon dioxide gas methanol, formaldehyde, affect the human eyes, acetaldehyde affect the digestive system, ether, ethanol can paralyze nerve, affect the respiratory tract, isobutanol, butanol will hinder the function of human organs, to the harmful substances in the above gas and acid substances in gas in a certain period of time, generate new substances, causing precipitation, deterioration. After the carbon dioxide gas in the cylinder is purified by QJ-B type purifier, it can effectively purify the harmful substances in the carbon dioxide gas, which has a good positive role in improving the quality of soda water and ensuring human health. 1. Scope of use The use of this machine and beverage industry, also applicable to chemical, food, pharmaceutical, brewing and other aspects of carbon dioxide gas purification. 2. Product structure and characteristics This machine is composed of high quality stainless steel plate, stainless steel combination parts, stainless steel filter board, sterilizing film, electrostatic foam particles, adsorbent, oxidant, and equipped with flow meter, pressure gauge, valve, etc. It has the characteristics of reasonable design, novel style, simple structure, safety and health, convenient and practical. 3. Technical parameters Working pressure: 0.5 Mpa Flow rate: 60L / min Barrel body flow rate: 80L Net weight: 88 Kg Potassium permanganate solution ratio: 1.5 / 1000 solute / water Potassium permanganate solution ratio: 25kg Electrostatic foam particles: 2.8kg Adsorbent: 12kg 5. Direct-cooling water chiller (water-cooled) Water cooling box industrial chiller is the latest generation of high efficiency, environmental protection and energy saving water cooling box integrated chiller. It provides the best energy-saving operation scheme for small and medium-sized process cooling. technical feature: 1. using the latest generation of high efficiency fully enclosed vortex compressor, multiple safety protection, low noise, power saving and durability. 2. Water-cooled condenser, made of the latest efficient external threaded copper pipe, large heat dissipation, small volume. Using the latest CAD / CAM design and processing technology, complete with the CNC processing center production, compact structure, high reliability, beautiful appearance, high efficiency and energy saving. 3. The unit is equipped with microcomputer controller, imported international famous brand refrigeration accessories, to ensure the long-term reliable operation of the unit with multiple safety protection functions. 2. plant parameter Refrigeration range: 5-35℃ Refrigeration mode: air cooling Compressor: fully enclosed Refrigeration capacity: 50,000 kcal / h Motor power: 7.5KW Equipment size: 1200 * 1900 * 650mm 6. Beverage mixing machine The improved type of this QHS-2500 beverage mixer is used for the production of various gas-containing drinks, (water, syrup, carbon dioxide) gas-containing soda hydration and proportional mixing, such as lemon, cola, fruit juice and other soda, is the main equipment in the complete set of beverage production equipment (especially the key equipment for the production of medium and high-grade drinks). 1. Features: This machine adopts the advanced technology of the chemical industry, large gas-liquid mass transfer area, small resistance loss, high efficiency, low energy consumption, simple structure, and the use of reliable performance, small voice multi-stage centrifugal pump, so that the performance of the whole machine is guaranteed. The machine has installed high precision proportional needle valve and pneumatic Angle valve in the syrup and water pipe, which can not only accurately adjust the mixing ratio, but also prevent the syrup and water from flowing with each other, and the action is sensitive and reliable. This machine can easily adjust the gas content, according to the requirements of beverage gas content, through appropriate operation, etc. The perfect automatic control system has the advantages of action coordination, simple structure, continuous production and high degree of automation. This machine is equipped with an in-situ cleaning process, with a reasonable structure, which can be convenient for chemical disinfection, heat elimination Poison and clean water washing, in line with the requirements of the food hygiene law. 2. Technical performance and basic parameters Production capacity: 2,000 kg / h Adjustment scope of syrup and water ratio: 1:3~1:10 Gas content: (CO2: ~H2O volume ratio)> 2.5 Hybrid accuracy; 2% Frozen water inlet temperature: 0~4℃ Frozen water inlet pressure: 0.01Mpa~0.08Mpa Syrup inlet temperature: 2~8℃ Syrup inlet pressure: 0.01Mpa~0.08MPa Carbon dioxide inlet pressure: 0.7Mpa~0.8MPa Carbon dioxide purity:> 99.9% Working pressure of water storage tank and syrup tank: -0.04MPa Storage tank working pressure: 0.2Mpa~0.5MPa Total motor power: 3.7 kW Overall dimensions (length, width and height): 190012001900 Weight: 1,200 kg

    2024 03/21

  • water management system of beverage production line
    water management system The most important equipment used in the bubble water production line is the water management system.The following is an introduction to it. 1. Source water pump (Southern Pump Industry) It is mainly used to overcome the resistance of the preprocessor, while providing sufficient water flow to backwash the preprocessor. With overload and thermal protection; the low level valve through the original water tank can prevent idling by water shortage. Material: 304 stainless steel Model number: CHL 6-30 Flow rate: 6T / H Power: 2.5KW Elevation: 30M Weight 50KG 2. Quartz sand filter Quartz sand filter is to remove the condensed sheets of suspended matter in water and the bonded glial material that can not be removed by precipitation method. It is mainly used as the pretreatment of softening, desalination and pure water system, and can also be used as the coarse filtration of industrial feed water with low requirements. According to the use of filter material, the mechanical filter can be divided into single-layer filter, double-layer filter and multi-layer filter. The double-layer filter is suitable for precipitated water filtration with turbidity of not more than 60 mg/L, while the single-layer filter is only used for precipitated water filtration with turbidity of raw water not more than 15 mg/L. The effluent turbidity of the mechanical filter is generally controlled below 3 mg/L. 1.Technical parameters Model number: JDL-6 Source water turbidity: <5g / L Production capacity: 6T / H Distribution head loss: 3-4m Working pressure: 0.2MPa Overall dimensions: Φ 1400 * 2800 Weight: about 750kg Material: 304 stainless steel 3.activated carbon filter The equipment can remove the color, odor and mercury, mercury, lead, cadmium, zinc metal, iron, manganese, chromium and other heavy metal substances, but also remove arsenic, hydride, sulfide, residual chlorine and other polymer compounds and strontium, radium and other radioactive substances, remove and kill bacteria and Escherichia coli and other carcinogens in the water. It is the ideal water supply equipment for domestic drinking water, food, beverage, pharmaceutical industry, chemistry and other industrial water purification equipment. 1. Technical parameters Model number: HML-6 Source water turbidity: <5g / L Production capacity: 6T / H Distribution head loss: 3-4m Working pressure: 0.2MPa Overall dimensions: Φ 1400 * 2800 Weight: about 650kg Material: 304 stainless steel The effluent quality shall meet the national standard for drinking water quality 4.Sodium ion exchanger Sodium ion exchanger Yin and cation exchanger are the main equipment used for initial desalting or preparation of high purity water. When the salt content of raw water is below 500 mg/L, the salt content of outlet water can be reduced to about 5~10m / L after the Yin and cation exchanger, which can be directly used for high pressure boiler or electronic, chemical, pharmaceutical, atomic and other energy. When the water quality requirements are higher, secondary or Yin mixed bed ion exchanger can be set for further treatment. The process of chemical desalting is to remove the raw water through the H-type cation exchanger (i. e., Yang bed) and OH type anion exchanger (i. e. Yin bed), through ion exchange reaction to remove the Yin and cations in the water to obtain high purity water. 1. Technical parameters Model number: SNJ-6 Source water turbidity: <5g / L Production capacity: 6T / H Distribution head loss: 3-4m Working pressure: 0.2MPa Overall dimensions: Φ 1400 * 2800 Weight: about 600kg Material: 304 stainless steel 5.precision filter Precision filter is made of high and new technology, polymer materials microporous filter membrane filter medium, is one of the effective means to solve the problem of material separation, is a modern advanced equipment, it has high filtration efficiency, good quality, easy operation, the advantages of low production cost, is the replacement of plate frame filter products, its application range is very wide, is medicine, beverage, electronics, chemical industry, water treatment and other industries indispensable for equipment. 1. Technical parameters Model number: JML-6 Production capacity: 6m³ / h Working pressure: 0.2MPa Filter element accuracy: 0.45 μ m verall dimensions: Φ 500 Operating temperature: 5~45 Material: 304 stainless steel 6. Primary RO reverse osmosis unit The key to reverse osmosis (RO) technology is the reverse osmosis membrane. Reverse osmosis membrane is a chemical synthesis of polymer membrane, in the synthesis process of the reverse osmosis membrane has many pores through the action between molecules. The pore size of these pores is 0.0001 – 0.001 microns, which is comparable to the diameter of the molecule. Almost all harmful impurities are hundreds of times larger than water molecules, and the smallest virus is dozens of times larger than water molecules. Toxic lead, mercury, chromium and other heavy metal salts, carcinogenic nitrite, cause bone deformation fluorine pollution and produce water alkali and stone disease, hypertension, cardiovascular disease related calcium, magnesium, iron, manganese, aluminum salts are in the form of hydration ions in water, they are 10-20 times larger than water molecules. The reverse osmosis membrane completely removes these impurities listed above by selection of particle size and rejection of charged particles. 1. Technical parameters Model number: RO-3 Production capacity: 3T / h Overall dimensions: 2500 * 800 * 1500 Reverse osmosis membrane: 4040 membrane American Hyde energy brand Weight: 500kg Material: stainless steel 7.ultraviolet sterilizer Ultraviolet sterilizer is made of high quality stainless steel, this material has high reflection efficiency for ultraviolet light, and will not rust, there is no harmful metal pollution in the process of use, meet the requirements of food industry hygiene, the structure of the sterilizer is a dense container under the inner pressure. 1.scope of application Drinking water disinfection of industrial and mining enterprises, government organs, schools, hotels, restaurants, and beverage units. Food, beverage, pharmaceutical, brewing and various primary laboratory analysis disinfection with water Other raw water directly drinking units can be selected 2. Technical parameters Model number: ZM-6 Production capacity: 5-6T / H Working pressure: 0.2 mpa Overall dimensions: 650 * 400 * 720 Weight: 60kg 8. Sanitary storage tank Rust steel storage tank is a sterile storage tank device is widely used in food engineering, water treatment engineering and many other fields. A newly designed storage equipment, with the advantages of convenient operation, corrosion resistance, strong production capacity, convenient cleaning, shock shock, is one of the key equipment stored in production. 1. Equipment structure structure:Single-layer, vertical structure; Pipe mouth configuration:Inlet, breathing and outle material quality:304 Stainless steel, plate thickness of 2mm company introduction

    2024 03/21

  • 3,000 bottles / hour, carbonated beverage production line
    Part one:Main products of the company (1) 5000 bottles per hour- - -25000 bottles of PET bottles hot filling, medium temperature filling beverage complete production line (2) 5000 bottles per hour- - -25000 bottles of PET bottles of mineral water, pure water production line (3) 5000 bottles per hour- - -20000 bottles of PET bottles containing gas beverage production line (4) 300 barrels per hour- -1500 barrels, 3 gallon, 5 gallon barrel drinking water production line (5) 9000 cans per hour-36000 cans of soda wine, water, drinks cold and hot cans full production line (6) 6000 bottles per hour-36000 bottles of glass bottle wine, water, beverage cold and hot filling complete production line (7) Plate and tubular UHT unit, and the CIP system 1. Processing equipment 1. CNC lathe and machining center each two, effectively ensure the machining accuracy and consistency of parts, good interchangeability. 2. CNC bending machine- -to ensure the accuracy of complex workpieces and the consistency of large workpieces. 3. Automatic CNC laser cutting machine- -all precision and irregular shape plate materials are processed in this machine. 4. Car, milling, planing, grinding, boring, drilling, bending plate, welding equipment is all available, can meet the needs of beverage packaging machinery parts processing. 5. Large sandblasting equipment, sandspraying carbon steel and its welding parts before painting, can remove internal stress and increase paint adhesion. 6. The use of high precision cutting process is conducive to the comprehensive implementation of computer-aided manufacturing to ensure quality and efficiency. 7. Using precision material analyzer and advanced casting equipment, with the world's leading technology mianna cast iron (MEEHANITE) to manufacture parts. Mihan sodium cast iron structure has excellent tissue stability, long service life and permanent accuracy of machine parts. 2. Quality control 1. All products are fully implemented CAD computer-aided design. 2. The company through the ISO9000:2000 version of the quality system certification, the production of each link in strict accordance with the procedures. 3. Parts from processing to assembly of each process are specially equipped with parts turnover box, so that the whole turnover process of parts are not landing. 4. The filling valve, rotary cover head and other main parts are processed on the CNC lathe and machining center, and assembled in the special assembly room to ensure the assembly accuracy and the cleanliness of the parts. 5. Product accessories are using the world famous brand and domestic well-known brand products. 6. Each whole machine must run for 120 hours before leaving the factory, and is allowed to be delivered to the user after passing the joint inspection. 7. The main technologies of the equipment are all from Germany, France and Italy. 3. Technological innovation 1. The company adopts stainless steel table panel hole tensile structure, with O-ring sealing, so that the leakage of all bearing seats and support shaft on the table may be reduced to zero. Overcomes the corrosion of disinfectant penetration on bearings. 2. The company's flip-over bottle holder, the bottle clamp stuck in the bottleneck area, to avoid the traditional rubber clip of the bottle holder. The bottle holder is made of stainless steel, and it is sanitary and durable. 3. The company adopts the flushing nozzle lifting mechanism, the nozzle is inserted into the bottle for flushing, to achieve the best flushing effect and minimize the amount of sterile water. More to adapt to the production needs of large bottles. 4. The company adopts the equipment surface disinfectant spray sterilization system, which can regularly conduct surface sterilization on the bottle clip, dial wheel, filling valve, rotary cover head, etc. flow chart:Customer service requirements→process flow →machine design →Production and inspection→Machine acceptance→User training→installation and trial run→after-sale service. Part two:Technical scheme of the production line 1. Schematic diagram of the production line process flow Note: The above is the general process flow of the production line, and the customers can make appropriate adjustments according to the actual situation.This line used as Food & Beverage Machinary and Pharmaceutical Machinery. We also could make different products like Strainers which could be used in this line. 1) Main design parameters and requirements project name Design parameters / requirements packing material Bottle material PET Design capacity 0.5L/1.0L/1.5L doleiform Round bottle The bottle mouth specifications 28 Bottle diameter indeterminate The bottle height indeterminate The lid type Plastic anti-theft cover Disinfection system Bottle cover disinfection disinfection cabinet Empty bottle disinfection Pure water rinse Filling system Filling materials Sodas Filling method Equal pressure filling Filling temperature 4-5℃ Filling accuracy requirements Compliance with GB / T 190632003 Liquid Food Packaging Equipment Trademark system Trademark form Set of standard date of manufacture Inkjet / laser packaging system Packaging form Thermal shrink film packaging / carton packaging / manual packaging packing specifications 3*4 Bottle / bag Coding situation hand stowage Other requirements Production Line Design Overview 1. Water design: RO reverse osmosis membrane (Hyde energy) is adopted, the designed water consumption is about 3 tons / hour (2 tons / hour for filling and mixing water, cleaning water is about 1 ton / hour), and the pretreatment water is 6 tons; 2. Blow bottle design: can use the bottle blowing machine or outsourcing 3. Filling design: using the three-in-one washing, irrigation and sealing unit 4. Rated production capacity: 3000 BPH (calculated at 500ml) 5. Delivery mode: empty bottle: stainless steel air delivery channel Solid bottle: a plastic delivery chain 6. Environment: temperature: 10~40℃ 7. Humidity: no condensation (95%) 8. Power supply: 380V, 50Hz, three-phase AC Other instructions 1. This scheme can be modified according to the new given conditions and requirements of the client; 2. The technical characteristics and configuration part of this scheme are introduced. In case of any conflict with the contract, the contract shall prevail; 3. The contents involved in the plan shall not be disclosed to a third party without our permission; 4. This program is valid for three months. Wenzhou suote pharmaceutical and chemical engineering CO.,LTD Tel:+86-577-86997177 Fax:+86-577-86998122 Mobile:0086+18605777765 whatsapp :+18605777765 SKYPE&wechat : alice888751117

    2024 03/21

  • Large coconut pulp production line
    Coconut pulp production line (1) Production of coconut pulp 1. Shell the coconut and break the flesh The coconut should choose the newly mature coconut fruit, wash the sediment and debris attached to the skin of the coconut shell with tap water, manually cut off the coconut shell with a knife, dig out the coconut meat with the coconut meat planer, add enough treatment water in line with the beverage production, and send it to the grinding machine for crushing. Special attention is paid to add the water should be enough at a time, the amount should not be too little, so as not to affect the raw material'extraction rate, generally controlled in 50-70% of the batching water. Broken into a loose state when the juice is the best, this is coarse grinding. After filtration by centrifugal filter, the colloid is ground, so that the eggs in the tissue are fully precipitated, so as to improve the utilization rate of raw materials. After coarse and fine grinding, 90% more than of the solid substance can pass through 150 mesh. 2. charge mixture The emulsifier and the stabilizer were added with water and stirred for 4-Smin at 65-75 0C, 2800 r/min to give a stable emulsifier solution and stabilizer solution. Put the coconut water with the slurry concentration and the appropriate amount of sugar, emulsifier and stabilizer into the unembroidered steel mixing tank with the mixer for mixing. 3. Homogeneity The purpose of homogenization is to further break the particles of different particle size and density in the coconut water and make it uniform, increase the affinity of the coconut water, appropriately increase the erection of the product, inhibit the phenomenon of layering and precipitation, so that the coconut water remains stable. Pressure and temperature is extremely important parameters of homogenization effect, homogenization mostly adopts high pressure homogenizer, mainly rely on huge pressure difference, make the fat particles by shear, high speed and broken, become more tiny fat particles, increased the surface area of the fat ball, thus increasing the egg quality on the surface of the fat ball adsorption, increase the proportion of the fat ball, buoyancy, and make the solid particle distribution narrow increased the emulsification effect. 4. Deaerate In this process, the degassing occurs after the homogenization. This is one of its different from the conventional plant egg self-drinking process, the main purpose is to remove the air mixed in the homogenization. 5. Cananning and sterilization For the products packaged in three cans: pump the homogenized and deglated coconut juice to the quantitative canning machine, pump the coconut juice into the three cans, and send the conveyor belt to the capping press to seal the bottle mouth. The coconut water is then sent into a sterilization pot for pressurized high temperature sterilization. (2) Production equipment 1. Transmission equipment Transmission equipment is a belt conveyor, divided into three types. Climbing belt conveyor, horizontal conveyor and spiral conveyor. The climbing conveyor delivers the coconut to the hopper; the horizontal conveyor transmits the coconut to the assembly line. The spiral conveyor delivers the crushed coconut spiral to the next process. 1. cleaning equipment Roller type cleaning machine, coconut meat through the assembly line into the drum type cleaning machine rolling cleaning. 2. breaking plant The grinder, the coconut meat is ground through the grinder to reach the desired particle size. 3. Pickup equipment The press, the crushed coconut meat to the press frame for crushing processing. 4. Consistent equipment Uniogeneous mixing tank, extract good coconut milk into the mixing tank to achieve uniform effect. 5. Concentrating equipment Evaporator, the coconut milk enters the evaporator through the pipeline, control the evaporation temperature to achieve the target evaporation effect. 6. Disinfection equipment In the sterilization kettle, the concentrated coconut milk for the final disinfection 7. Canned equipment The canning machine, the disinfected coconut milk into the packaging bucket, sent to the cold storage for storage. 8. Advantages of production equipment All the equipment requirements can be customized according to the actual needs of customers, and the whole set of equipment can be adjusted. (3)Overview of the production process

    2024 03/18

  • Automatic industrial soap production line
    Industrial soap production line The equipment required will include 1. Mixing equipment: used to stir various raw materials evenly. 2. Grinding equipment: used to grind raw materials into fine particles to improve the smoothness and gloss of soap liquid. 3. Filter equipment: used to remove impurities and particles from the soap liquid. 4. Packaging equipment: used for packaging the finished soap. 5. Other auxiliary equipment: such as pumps, pipes, etc., used to transport paint from one place to another. It should be noted that the number and type of equipment required for different sizes. It is recommended to select the appropriate equipment according to the actual situation Our products 1. Our products contain a complete set of equipment needed for industrial soap making. 2. Reactor kettle: the raw materials needed for production can be put into the chemical reaction, opening the first step of the production process. 3. Mixing tank: mix the raw materials and mix well. 4. Grinder: grind the raw materials and grind the raw materials into fine particles to improve the smoothness and gloss of soap liquid. Ensure the production quality of the soap. 5. Filter: the soap liquid is filtered through the filter through different types of filter screen to remove impurities in the soap liquid. 6. Packaging equipment: after the soap is cooled and cut, it is transmitted by the conveyor belt to the packaging machine to complete the finished packaging. 7. Advantages of this product: full automation of complete equipment, greatly save human capital; equipment has heating device for easy saponification reaction of raw materials; pipeline transportation for easy operation. 8. This product can be customized according to the actual needs of customers, including the container model and size, etc. Soap manufacturing process raw material → Mixed mix → make with extra care → grind → regrind → raw material cooling → stripping and slicing → adjust the soap block → put a seal on → end product → packing Soap making 1. Principle The ats and sodium hydroxide are co-boiled and hydrolyzed into advanced sodium fatty acid sodium and glycerin, the former is processed as soap. 2. Supplies 150 and 300 mL beaker each one, glass rod, alcohol lamp, asbestos net, tripod, lard (or other animal fat or oil), NaOH, 95% alcohol, saturated salt water. 3. Operation (1) In a 150 mL beaker, fill with 6g of lard and 5 mL of 95% alcohol, then add 10 mL of a 40% NaOH solution. Stir with glass rod to dissolve (if necessary, heat). (2) Place the beaker on an asbestos net (or water bath), heat it over low heat, and stir with glass. During the heating process, if the alcohol and water are evaporated in the Evaporator, it should be replenished at any time to maintain the original volume. For this purpose, 20 mL of a mixture (1 ∶ 1) of alcohol and water can be prepared in advance for addition. (3) After heating for about 20min, the saponification reaction was almost complete. If the test is necessary, take out several drops of the sample with a glass rod and put them into the test tube, add 5 ~ 6 mL of distilled water to the test tube, and heat the oscillation. When standing, there is oil separation, indicating that saponification is not complete, can be added to continue saponification. (4) Slowly add 20 mL of hot distilled water to the saponified fully viscous solution and stir to make them other. Then slowly pour the viscous solution into 150 mL of hot saturated table salt solution, and stir while adding. After standing, the soap will salt precipitation to float, to be all the soap precipitation, solidification can be taken out with a glass rod, the soap is made. 4. Explain (1) The oil is not easy to dissolve in the alkali water. Alcohol is added to increase the solubility of the oil in the alkali liquor and accelerate the speed of the saponification reaction. (2) If not a water bath, use a small heat. (3) During the saponification reaction, keep the original volume of the mixture, and do not let the mixture boil dry or splash to the outside of the beaker. Note: Saponification reaction: the hydrolysis reaction of the oil under alkaline conditions.

    2024 03/16

  • Automatic Fruit and Vegetable Washing Cleaning Machine
    Automatic Fruit and Vegetable Washing Cleaning Machine Recently, our company developed an automatic vegetable cleaning machine, which increases the transmission structure, saving labor cost; will be more convenient for enterprises to produce fruit and vegetable products. Here is an introduction of this product. 1. First of all, for this product, we have two production line structures. Peeling of fruits and vegetables → Choose → Upgrade → Drainage → Drying production line Peeling of fruits and vegetables → Selection → Disinfection production line Automatic fruit and vegetable cleaning machine, greatly save the labor costs. While ensuring the production speed, it also ensures the high quality of the finished products. Reduce the production cost and improve the production efficiency. This product is widely used in the production of various fruit and vegetable products, and is an important part of the various fruit and vegetable production line. That the whole processes of the equipment working.when we talk about the food producing ,the Food & Beverage Machinery needed by us.So that we also have Frying Machine and Slicing Machine these products may help us set up a whole line for food making.

    2024 03/14

  • How to better understand the chromatography column Resin column Ion exchange column?
    ,.....,.. : ion exchange column.,,..,........,;;.;...;. 《》.《》.《》《》GMP. ,.(),. (.),..: Jenny (Ms.) Sales Manager(Procurement) Wenzhou suote pharmaceutical and chemical engineering CO.,LTD No.838,Binhai 9th Road ,Binhai Park ,Wenzhou Economic & Technological Development Zone Postal Code: 325025 ( Tel: 0086-577-86997177 7 Fax: 0086-577-86998122 ( Mob: 0086-186-05777765 (same whatsapp) x Email:alice@suotechina. com or suotechina@163.com + Skype&wechat : alice888751117 : Web: http://suotechina.en.alibaba.com/ http://www.suotechina.com http://www.suotechina.com/en/ http://suotechina.1688.com

    2024 01/15

  • Vacuum Filter -Filtering Machine for Chemical Pharmaceutical, Dust and Other Industries
    Vacuum Filter -Filtering Machine for Chemical Medicine, Dust and Other Industries Vacuum filter is a filtration equipment that collects the pollutants (mainly dust) inhaled from the atmosphere and prevents the system from being polluted, and the English name is: Vacuum filter. Sauter Machinery produces a wide range of non-standard customized vacuum filters, the advantages of this filter are: light weight, easy installation and maintenance, simple operation and other advantages. For details, please call us! wenzhou suote pharmaceutical and chemical engineering co. No.838,Binhai 9th Road ,Binhai Park ,Wenzhou Economic & Technological Development Zone Postal Code: 325025 ( Tel: 0086-577-86997177 7 Fax: 0086-577-86998122 ( Mob: 0086-186-05777765 (same whatsapp) x Email:alice@suotechina. com or suotechina@163.com + Skype&wechat : alice888751117 : Web: http://suotechina.en.alibaba.com/ http://www.suotechina.com http://www.suotechina.com/en/ http://suotechina.1688.com

    2024 01/13

  • Tank equipment for dairy products, syrups, juices, foodstuffs Sugarizing Kettle
    Sugarizing pot alias: Dissolving Sugar Pot, Dissolving Sugar Tank English name: Stainless steel electric/ steam jacketed cooking kettle with agitator used for jam & sugar cooker, due to its role as: Dissolving sterilization, heating cooking and heat preservation. So the sugar cooking kettle is widely used in dairy products, syrups, fruit juices, foodstuffs and other substances for melting and sterilizing, heating and steaming and heat preservation. Sugar pot can be heated by electric heating and steam heating, and can also be equipped with stirring function. This equipment consists of cylindrical stainless steel inner cylinder head to form the pot body, forming a heat transfer sandwich. The outside is packed with stainless steel polishing, with beautiful and generous surface. The dissolved material and cold water are placed in the pot, and steam is passed into the sandwich to achieve the purpose of heating and dissolution. The pipeline connected with the interlayer is equipped with a pressure gauge and a safety valve in order to measure the pressure in the interlayer and ensure safe production. We should pay attention to the following points in the process of using Chinese sugar pot. 1, the working pressure in the mezzanine shall not exceed 0.6Mpa, adjust the safety valve to ensure safe operation. 2.After each work, all the working surfaces, pipe fittings, plugs, etc. that are in contact with the material must be thoroughly cleaned. 3.The exterior of the pot should be scrubbed frequently to keep it bright and beautiful. 4.Valve fittings and seals are often checked to ensure good production reliability. For more details, please contact us! wenzhou suote pharmaceutical and chemical engineering co. Wenzhou suote pharmaceutical and chemical engineering co. No.838,Binhai 9th Road ,Binhai Park ,Wenzhou Economic & Technological Development Zone Postal Code: 325025 ( Tel: 0086-577-86997177 7 Fax: 0086-577-86998122 ( Mob: 0086-186-05777765 (same whatsapp) x Email:alice@suotechina. com or suotechina@163.com

    2024 01/12

  • Tank equipment for dairy products, syrups, juices, foodstuffs Sugarizing Kettle
    Sugarizing pot alias: Dissolving Sugar Pot, Dissolving Sugar Tank English name: Stainless steel electric/ steam jacketed cooking kettle with agitator used for jam & sugar cooker, due to its role as: Dissolving sterilization, heating cooking and heat preservation. So the sugar cooking kettle is widely used in dairy products, syrups, fruit juices, foodstuffs and other substances for melting and sterilizing, heating and steaming and heat preservation. Sugar pot can be heated by electric heating and steam heating, and can also be equipped with stirring function. This equipment consists of cylindrical stainless steel inner cylinder head to form the pot body, forming a heat transfer sandwich. The outside is packed with stainless steel polishing, with beautiful and generous surface. The dissolved material and cold water are placed in the pot, and steam is passed into the sandwich to achieve the purpose of heating and dissolution. The pipeline connected with the interlayer is equipped with a pressure gauge and a safety valve in order to measure the pressure in the interlayer and ensure safe production. We should pay attention to the following points in the process of using Chinese sugar pot. 1, the working pressure in the mezzanine shall not exceed 0.6Mpa, adjust the safety valve to ensure safe operation. 2.After each work, all the working surfaces, pipe fittings, plugs, etc. that are in contact with the material must be thoroughly cleaned. 3.The exterior of the pot should be scrubbed frequently to keep it bright and beautiful. 4.Valve fittings and seals are often checked to ensure good production reliability. For more details, please contact us! wenzhou suote pharmaceutical and chemical engineering co. Wenzhou suote pharmaceutical and chemical engineering co. No.838,Binhai 9th Road ,Binhai Park ,Wenzhou Economic & Technological Development Zone Postal Code: 325025 ( Tel: 0086-577-86997177 7 Fax: 0086-577-86998122 ( Mob: 0086-186-05777765 (same whatsapp) x Email:alice@suotechina. com or suotechina@163.com

    2024 01/12

  • Fresh dairy milk processing line/pasteurized milk processing plant machinery
    Dairy pasteurized milk production line Capacity of plant: 2MT~100MT per day The whole milk production line consists of the following units: 1. Milk Reception or Powder Dissolving Mixing Section 2. Mixing and Sugar Melting Section 3. Pasteurizer and Homogenizer 4. Milk Storage or Yogurt Producing Unit 5. Filling or Packing Unit 6. CIP Cleaning Systems 7. After Treatment Equipment, like conveyor, package or pallet, etc. 8. There are other assistant equipments used such as steam boilers, air compressor, cold water unit, etc. 9. Installation materials for the process pipline, utility pipeline as well as electrical installation are provided. **Filling types can be decided by the customer then designed accordingly. Our company can design customized milk production lines in accordance to the customers' requirements. We have installed many lines for our customers .there are two plants with us .one is in wenzhou china ,the other is in jiangsu .welcome to visit us ! Together ,we make it better . Thanks and best regards, your sincerely Jenny (Ms.) Sales Manager(Procurement) Wenzhou suote pharmaceutical and chemical engineering CO.,LTD No.838,Binhai 9th Road ,Binhai Park ,Wenzhou Economic & Technological Development Zone Postal Code: 325025 ( Tel: 0086-577-86997177 7 Fax: 0086-577-86998122 ( Mob: 0086-186-05777765 (same whatsapp) x Email:alice@suotechina. com or suotechina@163.com + Skype&wechat : alice888751117 : Web: http://suotechina.en.alibaba.com/ http://www.suotechina.com http://www.suotechina.com/en/ http://suotechina.1688.com

    2024 01/12

  • The use of homogenizing and emulsifying pumps and their working principle
    Homogenizing and emulsifying pumps are widely used in food, beverage, pharmaceutical, bioengineering, water treatment, daily chemicals, petroleum and chemical industries. Wenzhou Sauter Pharmaceutical and Chemical Engineering Co., Ltd. can also be customized according to the customer's materials to meet the process needs, such as to meet the viscosity of the larger, homogeneous function to strengthen the requirements. Homogenizing and emulsifying pump/pipeline high shear dispersing emulsifier is a kind of mixing, dispersing, crushing, dissolving, fine, depolymerizing, homogenizing, emulsifying as one of the high-efficiency type of mixing and fine emulsifying equipment, the main working parts are composed of stator and rotor. The main working parts are composed of stator and rotor. The rotor operates rapidly to generate centrifugal force and hydraulic force, etc., while the stator remains motionless. Through the precise combination of rotor and stator, it produces strong shear force in the high-speed rotation, and carries out the comprehensive effects of strong shear, centrifugal extrusion, impact rupture, liquid layer friction, turbulence and uniformity on the materials. Thus, the immiscible solid phase, liquid phase, gas phase and other media, in an instant uniform fine, dispersed emulsification. After the reciprocating cycle, finally get stable high quality products. The working principle of homogeneous emulsifying pump is as follows: Homogeneous emulsifying pump / pipeline type high shear dispersing emulsifier is efficient, fast, uniform distribution of one phase or more phases into another continuous phase, and under normal circumstances the phases are immiscible with each other. Due to the high tangential speed generated by high-speed rotor rotation and high-frequency mechanical effects brought about by the strong kinetic energy, so that the material in the stator and rotor narrow gap by a strong mechanical and hydraulic shear, centrifugal extrusion, friction of the liquid layer, impact tearing and turbulence and other integrated effects, so that the immiscible solid phase, liquid phase, gas phase in the corresponding mature technology and the appropriate amount of additives under the joint action of instantaneous, uniform and fine dispersed emulsification, after a high-frequency cycle. After the high-frequency cycle, stable high-quality products are finally obtained. The working chamber of the emulsifying pump is equipped with three sets of stator and rotor, the drive shaft in the working chamber is cantilevered, and the elastic coupling connects the motor with the main shaft in the bearing box, which improves the running quality of the drive shaft, and the sealing form can be selected according to different working conditions. Suitable for medium and large quantities of on-line continuous production or cyclic treatment production process.

    2024 01/12

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